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Application

The KNOLL AerosolMasterTM 4000 ATS is a minimum quantity lubrication system for almost all production processes with geometrically determined cutting edges, e.g. on processing centers, transfer lines, turning, milling, drilling, and sawing machines. Thanks to the broad product line and unique ATS (aerosol dry lubrication) technology, the system is suitable for

  • easy processing with external or internal aerosol feed,
  • complex processes, where at least one of the following criteria applies: mass production, deep-hole drilling, thread forming, high speeds, many tools, small tools, monolith tools, multispindle machines, transfer lines, automotive, aerospace, medical, tool/mold design and construction.

Properties

Benefits
Oil content and air pressure appropriately
adjustable with 30 programs

• Defined aerosol quality and constant aerosol flow, even with changing tools
• No pressure fluctuations on the tool
• Great process reliability
• Long tool service life, short processing times
• Low air and oil consumption
• Easy handling
Very fine and homogeneous aerosol

• Low-loss lubrication
• High speeds up to 45,000 rpm possible

Almost dry machining

• No adhesions
• Less cleaning work for parts and machines
• Protects workers and environment

Intelligent control technology

• Deep-hole boring process with lengths greater than 30 x D
• Cooling ducts < 0.2 mm possible
• Response times of < 0.1 second are possible

Immediate availability of the aerosol on the blade after spindle start

• No wait times
• High process reliability

Long aerosol lines up to 50 m possible

• Flexible installation

Optional machine connection via ProfiBus or ProfiNet

• Quick and variable NC programming
• Little adaptation required
• User-friendly

KNOLL SmartConnect control unit

• Intuitive operation using an app on a smartphone or tablet
• User-friendly
• Monitoring of operating data
• Analysis of operational data

Product overview

  AerosolMaster™ 800 ATS AerosolMaster™ 4000 ATS
Application medium (processing machines of all kinds) complex (e.g. processing centers)
Programs 3 (manual) 30 (automatic)
Control machine own 
Filling automatic automatic
Refilling unit yes yes
Interior cooling channels 0,5 - 6 mm < 0,2 - 6 mm

Downloads

Minimum quantity lubrication system AerosolMasterTM 4000 ATS

Data sheet
Data sheet
pdf (1,009 KB)

Minimum quantity lubrication system AerosolMasterTM 4000 ATS

Flyer
Flyer
pdf (974 KB)

Up to the cutting edge of the tool

User report Wispatech
User report Wispatech
pdf (804 KB)

Overview of our MQL-range:

The KNOLL AerosolMasterTM 4000 ATS is a minimum quantity lubrication system for almost all production processes with geometrically determined cutting edges, e.g. on processing centers, transfer lines, turning, milling, drilling, and sawing machines.

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MQL-System AerosolMasterTM 4000 ATS

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The KNOLL AerosolMasterTM 4000 Cryolub is a minimum quantity lubrication system with cryogenic cooling technology for manufacturing processes with geometrically defined cutting edges, e.g. on machining centers, transfer lines, lathes, milling, drilling and sawing machines.

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